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From The Field Newsletters
From The Field Volume 1
Hawkeye Crack Detection
This newsletter describes the application of the TesTex Hawkeye Crack Detection System on a Steam Boiler Generating bank at a high volume manufacturing facility in Montana. Click here for Adobe Acrobat document
From The Field Volume 2
Falcon 2000 AGST Inspection System
This newsletter describes the application of the Falcon 2000 AGST Inspection system to a tank floor in the UK specifically comparing the Falcon LFET results to UT testing. Click here for Adobe Acrobat document
From The Field Volume 3
Ultra High Speed Condenser Tube Inspection
This newsletter discusses the inspection of 15,000 Stainless Steel Condenser Tubes, 51’ long. Under-Deposit Corrosion has caused pinholes Stainless Steel Tubing. However, the plant is not able to find these tiny pinholes while conducting off-line hydro or dye testing. TesTex identifies tubes with this flaw mechanism, which are then cut out for destructive verification.
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From The Field Volume 4
Carbon Steel Heat Exchanger Inspection

This newsletter compares the TesTex Single-Channel RFET to the TesTex Multi-Channel RFET as applied to the inspection of a Shell & Tube Heat Exchanger at a Chemical Plant in Western Pennsylvania.
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From The Field Volume 5
Boiler Generating Bank Tube Inspection

This newsletter describes the application of the TesTex Eagle 2000 Multi-Channel RFET system to Boiler Generating Bank Tube Inspections at a High Volume Paper Mill in Virginia. Click here for Adobe Acrobat document
From The Field Volume 6
Life Extension of an Aged Condenser on Emergency Shutdown

This newsletter describes an 18,000 tube condenser in the South Eastern United States that was experiencing sporadic leaks throughout the tube bank. The main goal of the inspection was to eliminate tube leaks for the next 1-2 years while a full re-tube could be planned and budgeted for execution.
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From The Field Volume 7
Hawkeye Crack Detection in a D/A Tank

This newsletter describes a D/A (Deaerator) Tank Inspection using the TesTex Hawkeye 2000 Crack Detection System that was conducted at a Pulp & Paper Mill in Southern Michigan. A grit-blasted surface was not required. Several cracks were found and repaired. Click here for Adobe Acrobat document

From The Field Volume 8
Boiler Reheater Tube Scanning Using LFET

This newsletter discusses an inspection on Utility Boiler Horizontal Reheater Tubing where the LFET scanners needed to be downsized to fit between tubes with ½” spacing between tubes. TesTex identified several tubes with ID pitting; tubes were cut out and sectioned to verify the pitting.
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From The Field Volume 9
Pitting in Boiler Generating Bank Tubes
A large Chemical Plant in Eastern Tennessee was experiencing Boiler Generating Bank Tube Failures due to ID Pitting and Longitudinal ID Grooving. TesTex detects pitting using the TesTex Eagle 2000 Plus RFET Inspection System; pitting is verified using a borescope. No grooving is found; lack of grooving is confirmed via borescope.
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From The Field Volume 10
Vertical Process Tank Inspection via Magnetic Crawler

A large Chemical Plant near Louisville, KY. suspected that pitting was occurring on an inaccessible section of a Carbon Steel vertical process tank. The area of concern was twenty feet higher than could be accessed by platform or ladder. TesTex used the TesTex Viper Magnetic Crawler to conduct the inspection. Areas of thinning to as low as 0.088” remaining out of nominal 0.250” wall thickness were found.
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From The Field Volume 11
Boiler Waterwall Scanning Comparison
This newsletter describes a situation where a small power plant in the Southern United States contracted TesTex to perform a LFET Scan of their Boiler Waterwall Tubing, while also contracting a competitor of TesTex to do the same inspection.  Click here for Adobe Acrobat document