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Hawkeye Crack Detection
This newsletter describes
the application of the TesTex Hawkeye Crack Detection System on a Steam
Boiler Generating bank at a high volume manufacturing facility in
Montana. |

Falcon 2000 AGST Inspection System
This newsletter describes
the application of the Falcon 2000 AGST Inspection system to a tank
floor in the UK specifically comparing the Falcon LFET results to UT
testing. |

Ultra High Speed Condenser Tube Inspection
This newsletter discusses
the inspection of 15,000 Stainless Steel Condenser Tubes, 51’
long. Under-Deposit Corrosion has caused pinholes Stainless Steel
Tubing. However, the plant is not able to find these tiny pinholes
while conducting off-line hydro or dye testing. TesTex identifies tubes
with this flaw mechanism, which are then cut out for destructive
verification.
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Carbon Steel Heat Exchanger Inspection
This newsletter compares the TesTex Single-Channel RFET to the TesTex
Multi-Channel RFET as applied to the inspection of a Shell &
Tube Heat Exchanger at a Chemical Plant in Western Pennsylvania.
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Boiler Generating Bank Tube Inspection
This newsletter describes the application of the TesTex Eagle 2000
Multi-Channel RFET system to Boiler Generating Bank Tube Inspections at
a High Volume Paper Mill in Virginia. |

Life Extension of an Aged Condenser on Emergency Shutdown
This newsletter describes an 18,000 tube condenser in the South Eastern
United States that was experiencing sporadic leaks throughout the tube
bank. The main goal of the inspection was to eliminate tube leaks for
the next 1-2 years while a full re-tube could be planned and budgeted
for execution.
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Hawkeye Crack Detection in a D/A Tank
This newsletter describes a D/A (Deaerator) Tank Inspection using the
TesTex Hawkeye 2000 Crack Detection System that was conducted at a Pulp
& Paper Mill in Southern Michigan. A grit-blasted surface was
not required. Several cracks were found and repaired.
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Boiler Reheater Tube Scanning Using LFET
This newsletter discusses an inspection on Utility Boiler Horizontal
Reheater Tubing where the LFET scanners needed to be downsized to fit
between tubes with ½” spacing between tubes.
TesTex identified several tubes with ID pitting; tubes were cut out and
sectioned to verify the pitting.
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Pitting in Boiler Generating Bank Tubes
A large Chemical Plant in
Eastern Tennessee was experiencing Boiler Generating Bank Tube Failures
due to ID Pitting and Longitudinal ID Grooving. TesTex detects pitting
using the TesTex Eagle 2000 Plus RFET Inspection System; pitting is
verified using a borescope. No grooving is found; lack of grooving is
confirmed via borescope.
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Vertical Process Tank Inspection via Magnetic Crawler
A large Chemical Plant near Louisville, KY. suspected that pitting was
occurring on an inaccessible section of a Carbon Steel vertical process
tank. The area of concern was twenty feet higher than could be accessed
by platform or ladder. TesTex used the TesTex Viper Magnetic Crawler to
conduct the inspection. Areas of thinning to as low as 0.088”
remaining out of nominal 0.250” wall thickness were found.
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Boiler Waterwall Scanning Comparison
This newsletter describes
a situation where a small power plant in the Southern United States
contracted TesTex to perform a LFET Scan of their Boiler Waterwall
Tubing, while also contracting a competitor of TesTex to do the same
inspection. |